TRF Limited

NTPC – Vindhyachal

Project Synopsis

VINDHYACHAL SUPER THERMAL POWER PROJECT STAGE-IV (2 X 500 MW) COAL HANDLING PLANT PACKAGE

Vindhyachal STPP was conceived as a pit head coal based super thermal power plant of 3260 MW (6X210 MW+2×500 MW + 2×500 MW) capacity for which land was acquired during Stage-I of the project. Stage-I, II & III of the project comprising of six units of 210 MW (Stage-I), two units of 500MW (Stage-II) and two units of 500 MW (Stage-III) each is under operation.
The present proposal is to install 2 units of 500MW each in Stage-IV, thus making the capacity of the project to 4260 MW (6x210MW + 2X500 MW + 2X500 MW + 2x500MW).

Location and Approach

The proposed power station is located in Sidhi district of Madhya Pradesh, having a latitude and longitude of 2406’N and 820 40’E respectively. The site is situated on the North-Western bank of Rihand reservoir and is confined within the boundaries of the Singrauli STPP discharge channel towards South, Ballia nalla towards East, power corridor of SSTPP and Jayant Mine Township towards North. Renukoot, the nearest town, is about 50 kms away from the project site. The approach road for Vindhyachal STPP has been drawn from the peripheral road of Singrauli STPP.
The nearest broad gauge rail head Shakti Nagar Railway Station, is approximately 2.0 km away from the project site.

 

Equipment and services covered under Coal Handling Plant package

MECHANICALELECTRICAL
System parameters and Operation & Control PhilosophyMotors
Paddle FeedersPaddle Feeders
Brakes and ClampsLT Power Cables
Monorails and HoistsControl Cables
Chutes and HoppersInstrumentation cables
Belt Conveyor SystemIllumination System
Drive EquipmentCabling, Earthing & Lightning Protection
Belt ScalesTransformers
Dust Control & Miscellaneous SystemsElectrical Actuator with Integral Starter
Ventilation SystemInstruments
CHP BuildingsHT Load Break Switch and Junction Box
Vibrating Screening FeederBattery
Ring Granulator & VMSBattery Charger
Travelling Tripper and Bunker Sealing ArrangementControl Panel
Inline Magnetic Separator and Suspended Magnet 
Metal Detector 
Coal Sampling Unit 
Elevator 
Stacker cum Reclaimer 
Wagon Tippler 
Apron Feeder 
Side Arm Charger 

Scope and Services

TRF is intended to cover the following activities and services in respect of all the equipment of Coal Handling Plant to be installed in Vindhyachal Super Thermal Power Project Stage-IV (2×500 MW), Detailed design of all the systems & equipment

  • Complete manufacturing, including shop testing/ inspection.
  • Providing engineering data, drawings, Commissioning procedures and O & M manuals, etc. for the Employer’s review, approval and records.
  • Packing and transportation from the manufacturer’s works to site,including transit insurance, customs clearance/ port clearance, if required.
  • Receipt, unloading, storage, preservation, conservation and insurance of equipment at site.
  • Fabrication, pre-assembly, (if any), erection, testing and putting into satisfactory operation of all the equipment including successful completion of facilities.
  • Associated civil, structural, architectural and electrical works.
  • Commissioning and completion of facilities and Performance Guarantee Tests after successful completion of initial operation.
  • The furnishing of spares on FOR site basis and handing over to NTPC stores.
  • Reconciliation with customs authorities, if applicable.
  • Satisfactory completion of the contract.
  • The equipment and services to be furnished and installed as required .
  • Responsible for providing all materials, equipment and Services.
  • Equipment shall conform in all respects to high standards of engineering, design and workmanship and shall be capable of performing in continuous commercial operation.
  • To carry out a site survey to identify the location & details of existing facilities that may interfere with his proposed facilities & suitably modify his layout / levels to prevent dislocation of existing facilities .

 

Office & Store Buildings

To adopt pre-engineered / pre-fabricated constructions made of steel with single / double skin, insulated or insulated roof and wall coverings (fabricated out of permanently color coated metal sheets) for his site office and covered store buildings.
 

Use of ash and ash based products

To use ash and ash based products in works as specified & also use ash and ash based products in construction of offices, stores, staff quarters and labour huts etc In line with Gazette Notification on Ash Utilisation issued by MOEF.

 

Repair & Maintenance Facilities

To establish/set up at site suitable repair facilities for construction plant, equipment and machinery (like piling rigs, cranes batching plant, dewatering pumps etc.)